Recycled Polystyrene (rPS) – Properties, Application and Benefits

What is Recycled Polystyrene (rPS)?

Can PS be recycled? Yes! Recycled Polystyrene (rPS) is a thermoplastic polymer recovered from post-consumer (PCR) and post-industrial (PIR) polystyrene waste. It retains many of the properties of virgin polystyrene, such as lightweight characteristics, rigidity, and excellent insulating properties. rPS is commonly used in packaging, construction, and consumer goods, offering a more sustainable alternative to virgin PS. Polystyrene comes in different forms, including General-Purpose Polystyrene (GPPS), High-Impact Polystyrene (HIPS), Expanded Polystyrene (EPS), and Extruded Polystyrene (XPS), each with unique properties and applications.

Request a quoteHand planting seeds in seed trays made from recycled PS plastic

What are the Key Properties of Recycled Polystyrene?

Physical Properties of rPS

Recycled PS has a density ranging from 1.04 to 1.07 g/cm³, depending on the grade and processing method. It maintains good dimensional stability and rigidity while remaining lightweight. Expanded rPS (EPS) and extruded rPS (XPS) offer excellent thermal insulation properties, making them ideal for packaging and building applications.

Mechanical Properties of rPS

rPS exhibits moderate strength and stiffness, making it suitable for rigid applications such as containers and casings. It has good impact resistance but can be brittle under certain conditions. HIPS, a modified version of polystyrene, offers improved impact resistance, making it ideal for applications requiring higher toughness. The material's moldability and ease of processing allow for cost-effective production in various industries.

Chemical Properties of rPS

Recycled PS is resistant to water, acids, and bases but is soluble in organic solvents such as acetone. It has good electrical insulation properties, making it suitable for electronic and appliance applications. However, due to its flammability, additives may be used to enhance its fire resistance.

Lumi Maunuvaara
Finland & Baltics
Andreas Reiter
Germany & DACH
Henrik Öhman
Scandinavia

What are some Common Applications of Recycled PS?

Recycled PS is available in forms such as regrind, pellets/granules, and foam, making it adaptable for various manufacturing processes like extrusion, injection molding, and thermoforming.

rPS in Packaging

Recycled PS is widely used in packaging applications, including food containers, protective packaging, and disposable cutlery. GPPS and HIPS are often used for rigid packaging, while EPS foam is commonly used for protective cushioning in shipping and transportation.

rPS in Construction

In the construction sector, recycled polystyrene is used for insulation boards, lightweight concrete additives, and thermal insulation applications. XPS foam made from rPS offers excellent energy efficiency for walls, roofs, and foundations. EPS panels are also used in building insulation and geotechnical applications to reduce soil pressure and enhance stability.

rPS in Consumer Goods

Recycled PS is used in household and consumer products such as office supplies, plastic casings, hangers, and disposable plates. HIPS is commonly used in durable consumer goods such as refrigerator liners, toys, and cosmetic packaging. It is also found in electronic housings and appliance components due to its insulating properties.

What are the Benefits of using Recycled PS?

Environmental Benefits of rPS

Utilizing rPS reduces plastic waste, lowers carbon emissions, and decreases the demand for virgin polystyrene. It helps divert polystyrene waste from landfills and promotes circular economy initiatives by enabling repeated recycling.

Economic Benefits of rPS

Recycled PS offers cost savings compared to virgin PS while maintaining similar performance properties. Businesses using rPS benefit from lower material costs and compliance with sustainability regulations, improving their environmental responsibility.

Performance Benefits rPS

Modern recycling and compounding technologies ensure that rPS retains key physical and mechanical properties. Additives can enhance its strength, fire resistance, and durability, making it a versatile material for multiple industries.

Request a quote

Frequently Asked Questions (FAQ) about Recycled PS

How does the quality of recycled PS compare to virgin PS?

With advancements in recycling technology, rPS can perform comparably to virgin PS in many applications. The quality depends on the feedstock and processing methods, with proper quality control ensuring consistency and reliability.

What are the challenges of using recycled PS?

Challenges include contamination, material degradation, and limited recycling infrastructure in some regions. Proper sorting and advanced processing techniques help improve the quality and usability of rPS.

Can recycled PS be recycled again?

Yes, rPS can be recycled multiple times, though mechanical properties may change slightly over repeated recycling cycles. Proper processing and material management ensure its continued usability.

Is recycled PS toxic?

Chemically, recycled PS is considered safe and non-toxic. It does not release harmful substances under normal use conditions, though traces of residual monomers or processing additives may be present. Rigorous quality control measures, material testing, and compliance with regulations such as REACH and other industry safety standards help ensure that rPS meets safety requirements and maintains consistent performance.

Is recycled PS biodegradable?

No, recycled PS is not biodegradable. Like virgin polystyrene, it is a durable material that does not naturally break down in the environment. However, its recyclability helps reduce environmental impact by extending its lifecycle and minimizing plastic waste.

Where to buy recycled PS?

At Ambio, we streamline the sourcing of recycled and bio-based plastics for manufacturers. Leveraging our network of trusted suppliers, we'll find the best option for your product and production. Whether you need post-consumer, post-industrial, or bio-based alternatives, Ambio is your trusted partner for efficient and cost-effective procurement.

Request a quote